HDI PCB - the latest advance in PCBs.
HDI (High Density Interconnect) boards are one of the fastest growing
areas in the field of PCBs (Printed Circuit Boards. HDI PCB leverages
advancements in PCB technology resulting from the miniaturisation of
components, and semi-conductor packages that support new features like
touch screen computing and 4G network communication.
Compared to conventional PCB technology, a HDI PCB has finer lines
and spaces, higher connection pad density, and uses smaller vias
(vertical interconnect access) and capture pads. The HDI PCB is used to
reduce both size and weight, and to increase the electrical performance
of the device.
Higher technology versions of the HDI PCB have multiple layers of
copper filled with stacked microvias (minutes holes drilled by lasers)
which create a structure that enables much more complex interactions.
These structures, in turn, support and enable the routing solutions
found in large pin-count chips contained in mobile devices and other
high technology products. A HDI PCB
can be regarded as the best, and a cheaper, alternative to high
layer-coated standard laminate or sequentially laminated boards.
PCB’s with such attributes have been known by a variety of other
names in the past. In American and European industry it was known as SBU
(Sequence Build Up the Process), because of the constructive nature of
the sequencing program; the Japanese called it MVP (Microvia Process)
because the holes in the board were much smaller than previous versions;
and it has also been called BUM (Build-Up Multilayer Board). However,
the majority of the people in the PCB industry now call such products
HDI PCB.
HDI boards come in 6 different types. These comprise:
Through vias from surface to surface;
Skipped, telescopic, stacked μvias
Three step micovias or ELIC (Every Layer Interconnection) HDI PCB
A passive substrate with no electrical connection;
A coreless construction using layer pairs; and Alternate constructions,
using layer pairs, using coreless constructions.
There are some design concerns specific to HDI Boards. These include
the materials selected as these will impact on the electrical
performance of the signal traces, and the cost of the end product.
Component layout is also important because HDI PCB technology, because
of its very density, requires close attention to placement when
soldering, installing and maintaining boards. Then there are factors
like the distribution of blind and buried holes, and the uniformity of
lines and spaces which also need to be considered.
Despite these manufacturing issues, the HDI PCB
can be regarded as the latest advance in PCBs. This is because of the
advantages that they bring in terms of reduced size, cost, high speed
and high frequency. Today, it is a key component found in mobile phones,
touch-screen devices, laptop computers, and digital cameras. It is also
commonly featured in medical devices, as well as various electronic
airlines parts.
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